Step 1: Design and Prototyping
Design Phase:
- Furniture designers create blueprints or 3D models for the chair.
- Considerations include aesthetics, functionality, ergonomics, and market trends.
Prototyping:
- A prototype is built to test the design, materials, and assembly.
- Adjustments are made based on feedback and testing.
Step 2: Material Selection
Steel:
- Used for chair frames, legs, and structural components.
- Provides strength and durability.
Fabric and vinyl’s:
- Upholstery material for the seat and back.
- Choices include various textiles or synthetic vinyl materials.
Foam:
- Padding for comfort.
- Different densities and thicknesses are used.
Wood:
- For chair legs, arms, and backrests.
- Solid wood or engineered wood (plywood, MDF) is common.
Painting and Finishing:
- Chairs are primed and painted to enhance aesthetics and protect against wear.
- Wood chairs may be stained or varnished.
Step 3: Component Production
Steel Fabrication:
- Cutting, bending, and welding steel components.
- Creating frames, legs, and armrests.
Upholstery Production:
- Cutting and sewing fabric or vinyl covers.
- Adding foam padding to the seats and backs.
Woodworking:
- Shaping and sanding wooden components.
- Joinery techniques (dovetail joints, mortise and tenon).
Step 4: Assembly
Joining Components:
- Welding steel frames.
- Attaching wooden legs and armrests.
- Securing upholstery to the frame.
Fitting Foam and Fabric:
- Foam is inserted into the upholstery.
- Covers are stretched and secured.
Quality Control:
- Inspecting each chair for defects, alignment, and stability. This ensures they meet the British and European standards we hold
Packaging:
- Chairs are carefully packed and boxed ready for dispatch.
Step 5: Shipping and Distribution
- Chairs are shipped to retailers, wholesalers, or directly to customers.
- Proper packaging ensures safe transport.
Challenges
Opportunities
Why Choose Us
Comprehensive Range
We specialise in crafting a diverse range of seating options, catering to the unique needs of industrial, medical, and office environments.
Quality Assurance
Our products undergo rigorous independent testing to ensure they meet and exceed industry standards. We proudly adhere to the British standard for furniture strength and stability (BS4875 – Test level 5).
Competitive Pricing
As the actual manufacturers, we offer competitive prices without compromising on quality. You can trust that you’re getting the best value for your investment.
Total Control
Our in-house production gives us total control over every aspect of our products, from design to manufacturing. This translates to uncompromised quality and attention to detail.
Virtual Showroom
Say goodbye to bulky brochures! Our virtual showroom provides an immersive experience, allowing you to explore our extensive collection conveniently online.
Cost Efficiency
By opting for a virtual showroom, we keep our costs low, passing the savings on to you.
Personalized Assistance
Have specific requirements? Our highly trained staff is here to assist you. Whether you need advice, customization, or detailed information, we’re just an email or phone call away.
Bespoke Seating
Looking for something unique? Our fully equipped design team and skilled craftsmen can create bespoke seating tailored to your individual requirements.
Bespoke designs handcrafted in the UK
Industrial Seating has a bespoke manufacturing facility that can make seating specifically designed to individual customers needs.
Low and high volume projects are all tackled by our team of designers and skilled engineers.
With over 25 years of experience in the field of seating manufacture we are sure we can fulfil any requirements you may have from minor alterations to our existing range, to complete new products.
Please contact us and we will be happy to discuss your requirements.
Contact us today!
If you need further assistance, advice or would like us to quote you for your specialised requirements please complete the form below.